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Non-Combustible Cavity Tray Lintel

Manufactured in Class A1 grade 304 austenitic stainless steel, the NCCTL represents the ideal specification for all applications requiring Document B compliance.

Integrated non-combustible protection and structural support

The Keystone Lintels Non-Combustible Cavity Tray Lintel (NCCTL) combines a stainless steel single leaf lintel with an integrated cavity tray in one solution. Designed for use in an exterior masonry skin with a non-masonry inner leaf, such as a steel frame system, it provides a practical approach to non-combustible cavity detailing.

Manufactured in Class A1 grade 304 austenitic stainless steel, the NCCTL provides a non-combustible solution for applications requiring compliance with Approved Document B. Grade 316 austenitic stainless steel is also available for coastal locations.

Class A1 non-combustible

Manufactured from Class A1 grade 304 austenitic stainless steel, the NCCTL provides a non-combustible lintel and cavity tray solution for applications requiring Document B compliance.

One integrated solution

By combining the structural load-bearing lintel and self-supporting cavity tray, NCCTL simplifies the construction of the external leaf while maintaining access to membranes and insulation on the inner leaf.

Designed to manage moisture and simplify installation

The NCCTL integrates the cavity tray directly into the stainless steel lintel, removing the need for a separate cavity tray above the lintel. Patented mechanically fixed stop ends are positioned within the brickwork perpend joints to help manage moisture and reduce additional operations onsite.

The lintel is built into the outer leaf in the normal way, providing easy access to membranes and insulation on the inner leaf once it is securely built into the brickwork.

Patented mechanically fixed stop ends

Watertight mechanically fixed stop ends prevent moisture on the NCCTL from travelling horizontally over the ends of the lintel, instead channelling it outwards. Their factory-positioned design also helps reduce the potential for installation errors onsite.

Practical onsite installation

The NCCTL is installed within the outer leaf using traditional onsite trades, with no additional specialist skills required. Its self-supporting cavity tray allows insulation to be profiled and the cavity-facing membrane to be overlapped independently once the lintel is securely built into the brickwork.

A range designed around the brickwork opening

NCCTLs are specified by brickwork opening dimension because the stop ends are mechanically fixed to the lintel before delivery. The standard range accommodates brickwork openings up to 3047.5mm, with lintel lengths based on the opening size and a 215mm stretcher bond as standard.

Standard, Heavy Duty and Extra Heavy Duty options are available to accommodate different loading requirements. Other variations and cavity sizes are available on request, with technical support available for project-specific requirements.

Opening and load requirements

The standard NCCTL range accommodates brickwork openings from 460mm up to 3047.5mm. Lintel length and height vary according to the brickwork opening and loading requirement, with Standard, Heavy Duty and Extra Heavy Duty ranges available.

Project-specific requirements

Stop end positions are based on 215mm stretcher bond as standard. Where a different brickwork bond, cavity size or other variation is required, Keystone Lintels’ technical team can advise on the appropriate specification.

Supporting correct specification and installation

Correct specification starts with the brickwork opening, loading requirements and brick bond. Keystone Lintels’ technical team can provide guidance where requirements fall outside the standard range or where variations to the standard stop end positions are needed.

Onsite, the NCCTL is installed with a minimum 150mm end bearing, taking account of the position of the mechanically fixed stop ends. The lintel should be bedded in mortar and levelled along its length and width, with the masonry above constructed in accordance with the relevant installation guidance.

Installation guidance

The external lintel flange must project beyond the window or door frame and masonry must not overhang the lintel flange by more than 25mm. Temporary propping beneath the lintel can be used to facilitate construction.

Lintels should not be cut to length or modified without first consulting a Keystone Lintels engineer.

Technical support

From selecting the appropriate lintel through to non-standard brickwork or loading requirements, our technical team can provide guidance to support correct specification and installation.

For openings over 3047.5mm or variations from the standard range, speak to our technical team about your project requirements.

Brickwork Opening & Lintel Length

mmBrick ModulesLintel Length (mm)
4602985
5722½985
68531210
7973½1210
91041435
10224½1435
113551660
12475½1660
136061885
14726½1885
158572110
16977½2110
181082335
19228½2335
203592560
21479½2560
2260102785
237210½2785
2485113010
259711½3010
2710123235
282212½3235
2935133460
304713½3460

Loading Tables for NCCTL-140

Standard Range

Brickwork Opening (mm)460 - 14721585 - 19222035 - 3047
Lintel Height (mm)179229279
Total UDL (kN)6108

Heavy Duty Range

Brickwork Opening (mm)460 - 14721585 - 19222035 - 3047
Lintel Height (mm)229279279
Total UDL (kN)131718

Extra Heavy Duty Range

Brickwork Opening (mm)460 - 14721585 - 1922
Lintel Height (mm)279279
Total UDL (kN)2636

Lintel Height

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